Injection Mold Portable WiFi Plastic Shell Wireless Router Injection Mold Processing

• Customization: Available
• Warranty: 1 Year
• Shaping Mode: Injection Mould
• Model NO.: Customed
• Surface Finish Process: Polishing
• Mould Cavity: Multi Cavity
• Plastic Material: PVC
• Process Combination Type: Single-Process Mode
• Application: Commodity, Home Use
• Runner: Cold Runner
• Design Software: Use Ug, Solidworks, PRO-E and CAD
• Installation: Fixed
• Certification: ISO, SGS
• Standard: HASCO
• Customized: Customized
• After-sales Service: 1 Year
• Product Material: Plastic
• Product: Portable WiFi Plastic Shell
• Surface Treatment: Polishing
• Style: Newest
• File Format: Step, Igs, or Others.
• Transport Package: Paper Carton or Wood Box
• Specification: 45*40*50cm
• Trademark: didaINT
• Origin: China
• HS Code: 4002499000
• Production Capacity: 5000 Sets Mould/Month

Product Description

1. Product Overview
Injection mold portable WiFi plastic shell is a high-precision plastic shell designed for portable WiFi devices (such as 4G/5G mobile hotspots, wireless routers, etc.), which is manufactured by injection molding process, with the characteristics of compact structure, light weight and strong durability, and is suitable for consumer electronics, communication equipment and other fields.


2. Core features
High-precision construction

Manufactured with precision injection molds to ensure accurate housing dimensions (tolerance±0.05mm) and perfect fit for internal electronic components (such as PCB boards, antennas, SIM card slots, etc.).

Buckles, screw posts, heat dissipation holes and other structures can be customized to optimize assembly efficiency.

High-quality material selection

ABS: High rigidity, impact resistance, suitable for ordinary consumer products.

PC: High strength, high temperature resistance, suitable for high-end routers.

PC+ABS hybrid material: both toughness and heat resistance, balancing cost and performance.

Flammability rating: UL94 V-0/V-2 standard is optional, which meets the safety requirements of electronic equipment.

Surface treatment process

Glossy surface: mirror polishing mold to enhance the appearance of the product.

Matte/Bite Flower: Scratch-resistant and wear-resistant, to avoid fingerprint residue.

UV coating/plating: Enhance weather resistance and achieve a metallic or colored appearance.

Heat dissipation and anti-interference design

Built-in heat dissipation grilles or vents optimize the heat dissipation performance of the device for long periods of operation.

Metal shields (e.g., LDS antenna mounts) can be embedded to reduce signal interference.


3. Mold manufacturing process
Demand analysis: confirm the shell size, material, and appearance requirements (such as surface treatment, LOGO engraving, etc.).

Mold design: 3D modeling is carried out by using CAD/UG and other software to optimize the demoulding slope and gate position.

Mold processing: CNC precision machining, EDM electrical discharge machining, polishing and other processes to manufacture mold kernels.

Mold trial and debugging: adjust the injection molding parameters (temperature, pressure, cycle) to ensure the stability of mass production.

Mass production and quality inspection: batch injection molding, size testing, drop testing, flame retardant testing, etc.


4. Application Scenarios
Portable WiFi devices: 4G/5G mobile hotspots, travel routers, USB WiFi dongles, etc.

Smart home devices: Internet of Things (IoT) gateways, smart speaker enclosures, etc.

Industrial-grade router: dustproof and waterproof (IP54/IP65) design, suitable for harsh environments.


5. Customized service
Structural customization: support multi-color injection molding (two-color mold), soft rubber coating (TPU overmolding), etc.

Rapid proofing: 3D printing or small batch trial production is provided to shorten the development cycle.

Certification support: Assist in passing international certifications such as RoHS, REACH, FCC, etc.

 

 

Plastic Injection Mold
Product Material	ABS, PA, PA66+30GF, PBT, PC, POM, PP, PE, MA,PVC,TPE,TPU etc
Material of Steel	738,718,NAK80,S136,P20  etc
Surface Requirement	Smooth, Polishing, Painting, SandBlasting, Electroplate, Silk-screen, Laser Etching, Anodizing,Brushing
Tolerance Request	UP to (±0.005mm)
Mould Life	500000-1200000 shoots
Multi Injection	Single/Double/multi color
Design Software	Pro/E,UG,Catia,Woodwork,Moldflow,AutoCad
Injection System	Hot /Cold Runner
Inserts(cavity and core)	H13, 1.2344, 1.2738, 1.2083, 1.2311, NAK80 or the material you required
Mold Cavity	1*1,1+1,1*2,1+1+1,etc
Gate type	Side gate,Sub gate,Pin point gate,Edge gate etc
Ejector System	Stripper plate,Lifter,Push bar,Ejection pin etc
Steel Standard	FINKL,Assab,DAIDO,LKM,Buderus
Cooling	Baffles/Sprin Piple/3D printing water line
Standard Parts/Cylinders	DME/HASCO/PROGRESSIVE/MISUMI/Parker/HP/Merkle
Design Capability	DFM,Mould flow analysis,Product optimization, Full 2D & 3D mould design,Reverse engineering,Collaborative design with customer's idea
Documents / Reports Provided	Fully drawing,Weekly Processing Report, Steel Dimension report, Processing Report,Sample Dimension Report
Certificate	ISO9001 ISO14001
MOQ	1 sets
Lead Time	4-10 weeks or according to the order requirement

Our Advantages

 

 

Delivery Time:

**24-48hours for any RFQ
** 3-5days for small qty CNC machined component and prototype
**4 weeks for all injection molds which sizes smaller than 450*450mm
**5-6 weeks for all injection mold which size smaller than 800*800mm
** DHL Fedex express sample 4-7days to worldwide

Quality Warranty&Service

 

Quality Warranty & service:
** Lifetime sales-after service for all injection moulds.

** 24Hourse reply on all questions and comments.

** Mould steel life time quality warranty.(40HRC steel 100K shots warranty, 45HRC steel 1000K shots warranty).

** CNC machined and prototype according to drawing and 100% size checked before shipment.

** Material certification, dimension report, checklist for design, mould shipment will send by our engineering team accordingly.

Packaging & Shipping

FAQ

Q1 : Do you customize products according to our design drawings ?

A1 : Yes, we are a professional metal manufacturing factory with experienced engineering team, which can make customized products according to customer drawings.

Q2 : Will my design drawings be safe when you get it ?
A2 : Yes, we will not publish your design to a third party unless your permission is obtained. We can sign NDA before you send the drawings.

Q3 : Does the company have the capacity for mass production?
A3 : The company has independent production and large-scale production conditions, one-stop service.

Q4 : How to deal with surface treatment problems?
A4 : Sample color identification and dispensing ensure batch color consistency, strengthen manual inspection, avoid the defective products.

Q5 : How to avoid mass order quality problems?
A5 : Strengthen the prevention and inspection in advance of the process of production and processing, set important processes as the key point of quality control, follow up the inspection and defense throughout the process.
 

Q6: When can I get the price?

We usually quote within 24 hours after getting your inquiry.