Low cost of production
·Low ELECTRICAL consumption. Only 3 kW of power installed, Inverter for motor speed control. Consumption when in cycle 1.5 to 2.5 kW
·Reduced time for mould and material changes. cavity plates fixed with two screws to centre the mould on two precise sides on the machine platens. Material and colour change with approx. 100/150 gr.
·Low sprue/part ratio. Direct injection to the cavity plate, reduces the sprue size. The average weight of sprue for 4 cavities: 0.6 gr.
·Low consumption to cool the mould. Mould dimensions are reduced to just the cavity plate, thereby reducing time and energy (cooling/heating) to achieve and maintain the correct mould temperature.
·Production space required less than 1 m². Thanks to the compact size (1×0.6 m), the complete production space required (machine - chiller - power supply - cast separator - dehumidifier - robot) is less than 1 m².
·Flexibility in high production. Production is split into multiple machines, in case of problems, only part of the production is stopped. Batches in different colors can be produced simultaneously. Starting from small production you can increase it by replicating machine/mould.
Low investment in the mould
·Moulds with a few cavities. Thanks to the low hourly cost of the machine (approx. 1.5 to 2 €/h) you can obtain low production costs even with moulds with a few cavities. Especially for technical parts where the cavity cost is high, (use of slides, etc.) savings in the reduced number of cavities lead to significant cost reductions.
·Construction of cavity plate only. Thanks to the particular concept of the machine platens that act as bolsters, only the cavity plate needs to be made for the Babyplast machine.
·Mini hot runners up to 16 drops. Due to the high popularity of applications on Babyplast, key manufacturers of hot chambers (Ewikon - Thermoplay - Gunter - Witosa - Asso) have developed specific mini hot runners for Babyplast up to 16 drops. In some cases, thanks to a special machine nozzle, it is possible to inject directly into the part using a special machine nozzle with a hot-runner tip.
·Standard mould parts. A range of standard mould parts is also available (produced by Rambaldi or Hasco) for Babyplast moulds in different types of steel, whereby only cavity construction work is required. This allows for considerable savings in time and costs of mould construction.
Wide use: we made hundreds of moulds with different materials: PA,NYLON,TPE
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