Product Description
ULTEM 9085 Resin 3D Print Service:
ULTEM 9085 resin, through its integration into 3D print services, is transforming the manufacturing landscape by offering a high-performance material solution that meets the demands of diverse industries. Its exceptional properties, combined with the versatility of FDM 3D printing, enable the production of complex, functional parts with unmatched quality and reliability. As the adoption of additive manufacturing continues to grow, ULTEM 9085 resin will undoubtedly play a pivotal role in shaping the future of manufacturing.
Material Overview and Properties
ULTEM 9085 resin is a polyetherimide (PEI)-based high-performance thermoplastic, characterized by its outstanding heat resistance, strength, and chemical resistance. With a glass transition temperature of up to 217°C, ULTEM 9085 maintains excellent physical and mechanical stability at elevated temperatures, making it ideal for applications where durability and reliability are paramount.
Moreover, ULTEM 9085 resin boasts a high strength-to-weight ratio, fire retardancy, and low smoke and toxicity emissions (FST-compliant), which are crucial for safety-critical applications. Its ability to resist stress cracking in the presence of various chemicals, such as automotive and aircraft fluids, aliphatic hydrocarbons, alcohols, acids, and weak aqueous solutions, further enhances its appeal across diverse industries.
Processing Methods
ULTEM 9085 resin is primarily used in fused deposition modeling (FDM) 3D printing, one of the most versatile additive manufacturing techniques. This process involves extruding heated resin material layer by layer to build up complex geometries and intricate designs. The material's flowability allows for the creation of long flow lengths and thin wall sections, enabling the production of high-quality parts with intricate details.
Rapid Prototype + Manufacturing (rp+m), in collaboration with Stratasys, has developed a comprehensive guide detailing the physical mechanical properties and processing parameters of ULTEM 9085 resin. This guide, available through America Makes and its partners, serves as a valuable resource for engineers and designers looking to leverage the full potential of this material.
Applications and Use Cases
The versatility and high-performance characteristics of ULTEM 9085 resin make it an ideal choice for a wide range of applications. In the aerospace industry, it enables the production of lightweight, yet strong, components that meet stringent safety and performance requirements. From aircraft interior parts to functional prototypes, ULTEM 9085 resin offers a cost-effective and time-efficient alternative to traditional manufacturing methods.
Similarly, in the automotive sector, ULTEM 9085 resin is used to create durable, heat-resistant parts that can withstand extreme conditions. Its ability to maintain mechanical integrity in harsh environments makes it an excellent choice for under-hood components, sensors, and other critical automotive systems.
Beyond aerospace and automotive, ULTEM 9085 resin finds applications in medical devices, electronics, and other fields requiring materials with high thermal and chemical resistance. Its compliance with food contact regulations and ability to be steam-sterilized adds to its versatility, making it suitable for a wide range of applications where hygiene and safety are critical.